BIOPLASTICS

BIOPLASTICS

Recyclable and compostable plastic packaging are hot topics at the moment. With millions of tonnes of plastic waste polluting our seas and earth, it’s no wonder that companies are thinking more and more about reducing their single use plastics. So much so that many of the biggest brands including leading supermarkets and consumer goods companies have signed a pledge that by 2025 all plastic packaging will be recycled, reused or compostable. Many smaller and independent businesses are following suit and looking for ways to make their packaging more environmentally friendly.

We help companies reduce their single use packaging

ADVISE

Our experience and knowledge allows us to advise companies on the best environmentally friendly packaging options for them. Whether it be recyclable plastic or biomaterials, a part of our service is to assist customers in choosing materials and using our services in the most environmentally sensitive way.

DESIGN

Whilst considering individual requirements, we guide customers through this phase to create a sustainable packaging design that is environmentally friendly without compromising on functionality or budget.

MANUFACTURE

We have refined our manufacturing processes to ensure there is as little waste as possible, saving you money on materials as well as putting less back in to the recyclable cycle. From eco-friendly food packaging to biodegradable containers – we do it all.

Biodegradable, Eco-Friendly, Compostable...

What’s the difference? Here are some of our FAQs.

What is BioPlastic?

Bioplastics are types of biodegradable substances that are made from organic sources, unlike conventional plastics that are made from petroleum. In fact, they are not plastic as we know it but are substitute materials for plastic which have similar properties. There are several different types of bioplastic, made through different processes, each having different properties.

What Is Single Use Plastic?

Single use plastics are only used once before they are disposed of. They are often food packaging items such as coffee cups, straws, water bottles, take-away containers, etc.

Single use plastic is becoming a problem with many millions on tonnes going into landfill sites and clogging up oceans. The chemicals that are in these types of plastics get into water supplies and into the earth, toxifying the environment which is bad news for both animals and humans.

Here at Ashmore Manufacturing, we are passionate about using recycled material, and making our packaging and moulds recyclable. More recently we have been testing and analysing how biomaterials work for the same products – another way to reduce the amount of single use plastics.

Please get in touch if you would like some free advice on the types of materials that are available to your project. 

What Are The Different Types Of BioPlastics?

There are several different bioplastics available today. Each bioplastic has its own properties with varying levels of bio-based content which have uses for different types of product.

• Starch-based plastics
• Cellulose-based plastics
• Protein-based plastics
• Some aliphatic polyesters
• Polylactic acid (PLA)
• Poly-3-hydroxybutyrate
• Polyhydroxyalkanoates
• Polyamide 11
• Bio-derived polyethylene
• Genetically modified bioplastics
• Polyhydroxyurethanes
• Lipid derived polymers

We would be happy to give advice on the best material for your project, whether that be one of the above, or perhaps a recyclable plastic material.

What Is Compostable Plastic?

Compostable plastics are a type of bioplastic which are biodegradable through composting. These sorts of bioplastics are often made with corn starch or potato starch-based polymers, or other plant based raw materials, which then break down in the composting process. Generally, when a product is being talked about as being compostable, it is referring to the process that takes place at industrial composting sites. Whilst some products may be suitable for home composting, this usually will take a lot longer.

Here at Ashmore Manufacturing, we work with BioViron and Celanese. We have worked closely with both companies in developing these materials for thermoforming. BioViron is a home compostable plant PLA and you can find out more information by downloading the datasheet or visiting their website. Celanese is a home compostable woodpulp material. For more information, download the datasheet or visit their website.

Recyclable Plastic Vs BioPlastic

It completely depends on what your project involves, the use that your product will have, your environmental values and your budget.

With many supermarkets currently exploring the options of going ‘plastic free’, the opinion of bioplastics is very high now. These are typically seen as a good alternative to single use plastics. Whilst there are some types of bioplastics which are compostable, some of these products do not have the same strength, durability or temperature resistance as recyclable plastics and therefore may be better suited for single use.

Whilst making plastic from scratch is rather uneconomical, using recycled plastic and making it recyclable can be an environmentally friendly, and cheaper alternative. For products that have repeated use, using recyclable plastic is often the best material to use.

We are happy to advise customers on the best material to use for their project. Feel free to get in touch for some free, friendly advice.

Will I Be Able To Use BioPlastic For My Project?

It depends on what your project involves. Bioplastics are typically seen as a good alternative to single use plastics. Whilst there are some types of bioplastics which are compostable, some of these products do not have the same strength, durability or temperature resistance as recyclable plastics and therefore may be better suited for single use.

We would be very happy to give you some advice on which is the best material to use for your project. Simply fill out the contact form on the page with some details and we will get back in touch.

Our environmental policy

When it comes to doing our bit for the environment, we practise what we preach.

We recycle 99% of our waste. If we could recycle the other 1% we would!

We work with The Manufacturing Advisory Service to reduce our carbon footprint- including changing the heat of our forming machines and the way we transport supplies & finished products.

We are currently implementing ISO Environmental Standards and have already put processes in place to ensure our operations limit the impact on the environment.

Call our team to find out more - 01722 697584

REQUEST A QUOTE

Get in touch for more information on our range of Bioplastics.